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Biochip DC HDPE untuk Sistem Akuakultur Resirkulasi
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR media, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
Deskripsi
DC BIOCHIP FOR RAS AND WWTP
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of Media MBBR, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
DC BIOCHIP FOR RAS AND WWTP
DC BIOCHIP adalah pembawa biofilm canggih yang dirancang untuk meningkatkan proses biologis dalam pengolahan air dan air limbah. Produk ini terutama digunakan dalam sistem Moving Bed Biofilm Reactor (MBBR) dan Integrated Fixed-Film Activated Sludge (IFAS), yang telah diakui efisiensinya dalam berbagai aplikasi pengolahan biologis. Prinsip dasar di balik pengoperasian BioChip adalah menyediakan area permukaan yang luas dan terlindungi tempat mikroorganisme khusus dapat tumbuh dan berkembang biak, membentuk lapisan aktif biologis yang dikenal sebagai biofilm. Biofilm ini kemudian secara alami mendegradasi polutan yang terdapat dalam air limbah.
Karakteristik yang membedakan desain BioChip adalah "luas permukaan aktif terlindungi". Ini bukan sekadar ukuran luas permukaan total, tetapi secara khusus mengacu pada sistem pori internal tempat kolonisasi mikroba terjamin. Desain ini memastikan peningkatan stabilitas dan ketahanan mikroba terhadap benturan mekanis dan gaya geser, yang merupakan karakteristik inheren sistem MBBR teraduk. Perlindungan biomassa yang kuat di dalam pori-pori pembawa meminimalkan pelepasan biofilm, sehingga menghasilkan kinerja pengolahan biologis yang lebih konsisten dan andal. Hal ini berbeda dengan pembawa konvensional, di mana biofilm lebih rentan terbilas, yang berpotensi menyebabkan ketidakstabilan proses. Stabilitas inheren yang diberikan oleh lingkungan terlindungi ini secara langsung menghasilkan pengurangan risiko operasional dan penurunan kebutuhan perawatan, yang berkontribusi pada efisiensi dan keandalan sistem secara keseluruhan.
Does your project require suitable MBBR media?
Please provide details of your application, inlet and outlet water standards, and tank capacity. For aquaculture clients, please also provide the stocking density, volume of aquaculture water, feeding rate, daily feed intake and protein content. Decycle can recommend the most suitable MBBR media for your project.
Permintaan PenawaranKey Features of DC BIOCHIP MBBR Media
1. Ultra-High Specific Surface Area
With a specific surface area as high as 5,500 m²/m³, it provides more attachment space for microorganisms, thereby increasing the system’s effective biomass.
2. Stable Biofilm Formation
The flake-like structure promotes biofilm formation and retention, contributing to long-term, stable system operation.
3. High Mass Transfer Efficiency
Studies and biofilm mass transfer principles indicate that a biofilm thickness of around 0.5 mm is often considered an optimal range for effective oxygen and substrate transfer. At this thickness, oxygen and pollutants can penetrate into the biofilm more efficiently, helping microorganisms maintain high biological activity.
DC BIOCHIP provides excellent attachment surfaces on both sides of the carrier, allowing biofilm to grow within a more controlled and efficient thickness range. This helps oxygen and nutrients reach different biofilm layers, ensuring that microorganisms inside the biofilm remain active.
4. Excellent Fluidization Effect
The density of DC BIOCHIP before biofilm formation is 0.95±0.02 g/cm³, which is close to the density of water. Under aeration or water flow, the media remains well suspended and fluidized in the reaction tank and does not settle easily. Adequate fluidization enhances contact between the media, wastewater, dissolved oxygen, and microorganisms, thereby improving biological treatment efficiency and ensuring stable system operation.
5. New PE Material
Made from White Virgin PE, it is corrosion- and aging-resistant, making it suitable for long-term use in wastewater treatment and recirculating aquaculture systems.
6. Umur Panjang
With a service life of up to 15 years or more, it reduces replacement frequency and long-term maintenance costs.
7. Flexible Filling Rate
The filling rate ranges from 15% to 65% and can be flexibly designed according to different water qualities, treatment capacities, and project requirements.
8. Suitable for Nitrification and Ammonia-Nitrogen Removal
It provides an optimal attachment environment for nitrifying bacteria, making it suitable for ammonia-nitrogen control in municipal wastewater, industrial wastewater, and RAS aquaculture water.
9. Saves Tank Space
It increases microbial concentration within a limited tank volume, making it suitable for compact wastewater treatment systems and capacity expansion projects at existing wastewater treatment plants.
Spesifikasi teknis
| Parameter | Spesifikasi | Satuan | Keterangan |
|---|---|---|---|
| Pilih Model | DC BIOCHIP | - | Geometri standar industri |
| Bahan | Polietilen Densitas Tinggi (HDPE) | - | Distabilkan UV, kelas makanan |
| Warna | putih | - | Standar |
| Bentuknya | Bulat, Paraboloid dengan Cincin Luar Pelindung | - | Aliran yang dioptimalkan & perlindungan biofilm |
| Diameter (Ø) | 30 | mm | Ukuran nominal |
| Tinggi (H) | 1.1 | mm | - |
| Luas Permukaan Tertentu | >5500 m²/m³ | - | - |
| Kepadatan Media Individu | 0.95±0.02 gram/cm³ | g / cm³ | - |
| Suhu Operasional | 5 - 60 | ° C | Cocok untuk kondisi RAS |
| Kehidupan pelayanan | > 15 | tahun | - |
Aplikasi yang umum termasuk:
● Municipal wastewater treatment plants
● Industrial wastewater treatment
● Landfill leachate treatment
● Wastewater treatment in the oil refining, chemical, and food and beverage industries
● Wastewater treatment for hotels, resorts, and residential communities
● Wastewater treatment for schools, hospitals, and industrial parks
● Upgrades and expansions of existing wastewater treatment plants
● Recirculating aquaculture systems (RAS)
● Biological filters for fish farms
● Aquaculture of salmon, trout, tilapia, and shrimp
● Ammonia-nitrogen removal systems for fish hatcheries
Are you looking for an MBBR MEIDA supplier?
Decycle offers product model recommendations, bespoke manufacturing, packaging options and export services to importers, traders, wastewater treatment design firms and recirculating aquaculture system design firms.
Permintaan PenawaranPertanyaan yang Sering Diajukan
T: Apakah Anda perusahaan dagang atau pabrikan?
A: Kami adalah pabrik.
Q: Berapa lama waktu pengiriman Anda?
A: Umumnya, 10-20 hari jika barang tersedia. atau 30-45 hari jika barang tidak ada stok, sesuai kuantitas.
T: Apakah Anda menyediakan sampel? apakah gratis atau tambahan?
A: Ya, kami dapat menawarkan sampel secara gratis, ada biaya pengiriman yang harus dibayar oleh pembeli.
T: Apa persyaratan pembayaran Anda?
A: T/TL/C.
MBBR MEDIA from Decycle
If you are looking for a reliable MBBR MEDIA manufacturer offering moulding support, customised packaging, and application-focused advice on models and usage quantities, Decycle is ready to assist you.
Please contact us to discuss your application, specific model requirements and quantity needs. We will help you develop a more competitive solution.
